Repair Evaluation
Assessment of aging, leaking, or damaged fuel cells to determine whether repair or replacement is appropriate.
Precision Fuel Cells For Every Mission
Aviation Fuel Cells
GA, Warbirds, Vintage, Rotorcraft,
Corporate & Government Applications.
Built Around
The Aircraft
Since 1967
Aerosport supports aircraft owners, operators & restoration professionals with precision-built fuel cells for GA, warbirds, vintage aircraft, rotorcraft & specialty platforms.
Every cell is engineered for proper fit, durable construction & long service life.
Sanders Aeronautics relies on Aerosport for proven fuel cell expertise supporting demanding warbird & air racing applications.
CAF Airbase Arizona is part of the warbird community that relies on Aerosport’s experience with aircraft-specific fuel cell solutions.
CAF Airbase Georgia turns to experienced aviation specialists like Aerosport to help keep historic aircraft flying.
CAF Minnesota Wing benefits from Aerosport’s decades of experience supporting historic aircraft fuel cell applications.
Explore Aviation Applications
P-51 MUSTANG
OV-10 BRONCO
BT-25 MITCHELL
P-38 LIGHTNING
T-6 TEXAN
P-51 MUSTANG
OV-10 BRONCO
Aeronca 15AC
Aerostar 600/700
Beechcraft Debonair/Bonanza
Travel Air
Baron
Duke
Aérospatiale DauphinGazelle
Puma, Super Puma
Bell 47
Bell 204/205
Bell 206/JetRanger
Bell 212
214
222
412
Boeing Vertol 107-II
Bölkow BO-105
Learjet 31A
Aero Commander 500/560/680/690/695
Jet Commander
IAI Westwind
Beechcraft Queen Air
King Air 90/99/100/200
Super King Air
Beechcraft 1900
Boeing 727-100
Boeing 737
Aeronca 15AC
Beechcraft Model 18
Twin Bonanza
Travel Air
early Aero Commander 500-series
Bell 47
CH-47 Chinook
Bell 204/205
Bell 212
Bell 412
Gazelle
Puma/Super Puma
Dauphin
BO-105
Aero Commander government/utility variants
Find Your Aircraft
Search our database of aircraft applications and fuel cell solutions.
DON'T SEE YOUR AIRCRAFT?
We specialize in custom & limited-production applications.
CUSTOM APPLICATIONBuilt From The Inside Out
Our fuel cells combine an internal sealing system with a reinforced exterior designed to protect the cell through handling, installation & service.
- Durability
- Pressure Tested
- Maintain Their Shape
- Fit Correctly
- Withstand Installation & Operational Wear
- 1 Internal Fuel-Sealing Layer Fuel-sealing layer is positioned inside the cell to contain fuel and prevent weeping.
- 2 Nylon-Reinforced Exterior Exterior rubber layer provides abrasion resistance and long-term durability.
- 3 High-Quality Fittings Precision fittings and hardware selected for each application.
- 4 Precision Seams Engineered seams for strength, flexibility and long service life.
- 5 Pressure Tested Every cell is pressure tested to ensure integrity and reliability.
Capabilities
Custom Fabrication
Custom fuel bladders for rare aircraft, rotorcraft, and limited-production platforms and unique installations.
New Production
Replacement fuel cells manufactured for certificated aircraft applications and approved configurations
Existing Cell Duplication
Evaluation of an existing bladder, drawing, or pattern for replica, overhauls, or replacement cells.
Lightweight Construction
Materials and construction designed to meet the application with minimal unnecessary weight.
Fit & Installation Support
Review of aircraft model, fuel location, plumbing, dimensions, and tank fabrication for installation support.
Trusted Across
The Warbird Community
Aerosport supports CAF Airbase Arizona with proven fuel cell expertise for historic & warbird aircraft.
Aerosport is a trusted fuel cell resource for Sanders Aeronautics & the Sanders Air Racing Team.
Aerosport is a trusted fuel cell resource for the aircraft preservation community at the CAF Minnesota Wing.
Aerosport is a trusted fuel cell resource supporting the historic aircraft community at CAF Airbase Georgia.
- Decades of warbird experience
- Precision-fit for critical applications
- Precision-fit for critical applications
- Supporting the aircraft that made history
Fuel Cell Services
Repair
Many fuel cells can be professionally repaired instead of replaced. We inspect the damage, identify the cause & restore the cell when it can be safely returned to service.
Overhaul
A comprehensive restoration for aging or extensively worn fuel cells. Each cell is carefully evaluated, rebuilt as needed & tested for dependable performance.
New Production
When repair or overhaul is not practical, we manufacture a new fuel cell to meet the aircraft, vehicle or application’s specific requirements.
Recent Projects
B-25 Mitchell
Auxiliary Fuel Cell OVERHAUL
P-51 Mustang
Wing Fuel Cell NEW PRODUCTION
Cessna 206
Main Fuel Cell NEW PRODUCTION
Bell 206 JetRanger
Aft Fuel Cell REPAIR
We Construct To The Standards Of
We Proudly Support
Frequently Asked Questions
Aerosport supports GA, warbirds, vintage & antique aircraft, corporate & utility platforms, rotorcraft, and select government aircraft. Availability depends on the aircraft, configuration, documentation & existing tooling.
Yes, Aerosport specializes in custom & limited-production applications for rare, historic, and hard-to-source aircraft. Existing cells, drawings, dimensions, photos & fittings can be reviewed to determine feasibility.
Many aging or damaged fuel cells can be evaluated for repair or overhaul. Aerosport will inspect the cell’s condition, materials, fittings, age & prior repairs to determine whether repair or replacement is appropriate.
Provide the aircraft make, model, serial number, fuel cell part number, quantity, cell location & any available photos or drawings. If an existing cell is available, that information can also help with fit, duplication & configuration review.
Typical production is approximately six weeks, depending on the aircraft, configuration, materials & current workload. Custom or complex applications may require additional time.
Yes, Aerosport serves aviation customers worldwide. Shipping requirements, documentation & destination restrictions are reviewed for each order.
Aerosport operates as an FAA-certificated 14 CFR Part 145 repair station for qualified repair & overhaul services. Approval status for new-manufacture fuel cells depends on the specific product, application & applicable FAA authorization.
Ready To Find The Right Fuel Cell Solution?
Our team is here to help with new production, replacement, repair, and custom fuel cell applications.
-
Expert Aviation Team
-
Rapid Response
- Worldwide Shipping