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Precision Fuel Cells for Every Mission
Custom & Industrial
Fuel Cells
GA, Warbirds, Vintage, Rotorcraft, Corporate & Government Applications.
Built Around the Aircraft Since 1967
AeroSport supports aircraft owners, operators and restoration professionals with precision-built fuel cells for GA, warbirds, vintage aircraft, rotorcraft and specialty platforms.
Every cell is engineered for proper fit, durable construction and long service life.
Trusted Across the Warbird Community
AirCorps recommends AeroSport as its #1 fuel cell provider for warbird applications. AeroSport has worked on the majority of privately owned P-51 Mustangs and OV-10 Broncos.
Explore Custom & Industrial Applications
P-51 Mustang
OV-10 Bronco
B-25 Mitchell
P-38 Lightning
T-6 Texan
Find Your Aircraft
Search our database of aircraft applications and fuel cell solutions.
Don’t see your aircraft?
We specialize in custom & limited-production applications.
Built From the Inside Out
Our fuel cells combine an internal sealing system with a reinforced exterior designed to protect the cell through handling, installation & service.
- Durability
- Pressure Tested
- Maintain Their Shape
- Fit Correctly
- Withstand Installation & Operational Wear
- Internal Fuel-Sealing Layer
Fuel-sealing layer is positioned inside the cell to contain fuel and prevent weeping. - Nylon-Reinforced Exterior
Exterior rubber layer provides abrasion resistance and long-term durability. - High-Quality Fittings
Precision fittings and hardware selected for each application. - Precision Seams
Engineered seams for strength, flexibility and long service life. - Pressure Tested
Every cell is pressure tested to ensure integrity and reliability.
Capabilities
New Production
Custom Fabrication
Repair Evaluation
Existing Cell Duplication
Lightweight Construction
Fit & Installation Support
Trusted Across the Warbird Community
AeroSport is the #1 fuel cell provider recommended by AirCorps for all warbird applications.
- Decades of warbird experience
- Precision-fit for critical applications
- Proven by the restoration community
- Supporting the aircraft that made history
Recent Projects
P-51 Mustang
Wing Fuel Cell — New Production
OV-10 Bronco
Center Wing Tank — Replacement
B-25 Mitchell
Auxiliary Fuel Cell — Overhaul
Bell 206 JetRanger
Aft Fuel Cell — Repair
Cessna 206
Main Fuel Cell — New Production
We Construct to the Standards Of
Manufacturers We Service
We Proudly Support
Frequently Asked Questions
What aircraft does AeroSport support?
AeroSport builds and repairs fuel cells for GA, warbird, vintage, rotorcraft, corporate and government aircraft — from common production aircraft to rare and limited-production platforms.
Can AeroSport produce a fuel cell for a rare aircraft?
Yes. Our custom fabrication process can produce a fuel cell from an existing cell, a drawing, or a pattern when no replacement is available off the shelf.
Can an existing fuel cell be repaired?
In many cases, yes. We evaluate aging, leaking or damaged cells to determine whether a repair or full replacement is the right path.
What information is needed for a quote?
Aircraft make/model, tank location, and photos or drawings of the existing cell (if available) help us provide the most accurate quote.
How long does production take?
Lead times vary by application and current shop volume — request a quote and we will give you a current estimate.
Does AeroSport serve customers outside the United States?
Yes, we ship worldwide. Contact us for shipping details specific to your location.
Ready to Find the Right Fuel Cell Solution?
Our team is here to help with new production, replacement, repair and custom fuel cell applications.
Expert Aviation Team
Rapid Response
Worldwide Shipping